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Rolling machine

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Rolling machine

The column, upper working slide, and lower working table of the machine tool adopt a large floor boring and milling machine, and the whole one-time processing method is used for precision processing to ensure the overall processing accuracy of the machine tool.

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Category:Rolling machine

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Project description

Parameters

1. Machine model and name

1.1 Name: CNC bending machine

2. the accuracy of the CNC axis of the machine tool

CNC axis	Repeat accuracy	control precision
Y axis（Y1、Y2）	0.01mm	0.02mm
X axis	0.02mm	0.05mm

3. Product standard:

Q/HSD 76706-2006 "Accuracy of CNC Sheet Metal Bending Machine"

4. the overall performance of the machine tool

4.1 Structural steel plate welded structure, strong rigidity.

4.2 Structural parts are derusted by sanding and sprayed with anti-rust paint.

4.3 The column, upper working slide block, and lower working table of the machine tool adopt a large floor boring and milling machine, and use the integral one-time processing method for precision processing to ensure the overall processing accuracy of the machine tool.

4.4 Upward bending design, stable work, convenient operation and safe.

4.5 There is a pressure-holding delay function at the bottom dead center to ensure the accuracy of the workpiece.

4.6 The slider has a large stroke and a high tolerance for parallelism on both sides.

4.7 Under the relevant national standard conditions, the bending angle accuracy can reach ±30'.

4.8 With the function of slow descent control, the operator can better control the workpiece.

4.9 Workbench deflection compensation function ensures bending accuracy.

4.10 The stopper is driven and controlled by a servo motor, which has fast speed, stable transmission, high precision and low noise.

5. hydraulic system

5.1 Adopt the special synchronous control system of German Rexroth's bending machine, which can obtain higher synchronous control accuracy. The hydraulic system has overload and overflow protection, which is safe and reliable.

5.2 The gear pump used for the oil pump can withstand high pressure and has low noise.

5.3 Cylinder: 45# steel quenching and tempering treatment, inner hole fine boring and grinding.

5.4 Piston: 45# steel quenching and tempering treatment, external high frequency quenching or chrome plating, fine grinding, vibration grinding (super fine grinding)

5.5 The sealing ring is selected from Japan's NOK company, which has good sealing performance, reliable work and long life.

5.6 There is a clear and intuitive display of oil level and temperature.

5.7 The hydraulic system is divided into coarse and fine two-stage filtration, with high filtration accuracy.

6. Electrical control system

6.1 The key electrical components are imported from abroad, which conform to international standards, are safe and reliable, have a long life, and have strong anti-interference ability. The electric control cabinet has a heat dissipation function.

6.2 Movable foot switch operation, with emergency power off function.

7. the function of CNC axis

7.1 The Y1 and Y2 axes are the slider stroke control axes, which are used to control the bending angle.

Two grating rulers (Y1-Y2) are installed at both ends of the machine tool. They are used to determine the exact position of the slider and the worktable; the grating ruler is connected to the worktable so that the deformation of the column will not affect the positioning of the slider. The position data is immediately fed back to the numerical control system, and it can measure and output the servo valve control signal.

7.2 V axis adopts convex control axis (that is, deflection compensation)

Using LVD's unique embossing worktable design and manufacturing technology, a family of ideal embossing curves can be formed, and compensation is achieved over the full length to offset the deformation of the slider and the worktable under stress, and improve the quality of the parts.

7.3 X axis is the backgauge control axis, used to control the flange size of the bending machine.

The X axis uses an imported servo motor to drive the ball screw through a synchronous toothed belt wheel. The two stop jaws are always synchronized during the movement. Smooth transmission, high precision and low noise.

8. Mould

A set of standard upper and lower molds

Standard fixture: Quick clamp

9. Anti-eccentric load capacity of the machine

The power supply servo system of this machine is a position control system. It dynamically detects the synchronization error of the slider through the grating ruler. The electro-hydraulic servo valve signal is given by the numerical control system to correct the synchronization error of the slider, so that the slider is completely deviated. It can always be parallel to the workbench under load.

10. CNC system

　◇DA-52S numerical control system of Dutch DELEM company (standard configuration)

　　·One-page parameter quick programming

　　·Navigation shortcut keys

　　·7" widescreen color TFT

　　·Max four-axis control (Y1Y2 and two additional axes)

　　·Workbench deflection compensation control

　　·USB peripheral interface

　　·Advanced Y-axis control algorithm, which can control both closed-loop and open-loop valves

　　·Panel type installation structure, optional hanging box

　　◇DA58T/DA66T/DA69T CNC system (optional) of Dutch DELEM company

11. Key imported parts

　　◇Numerical control system DELEM, the Netherlands

　　◇Module DELEM, the Netherlands

　　◇Servo valve group Rexroth, Germany

　　◇Pressure valve group Rexroth, Germany

　　◇Grating ruler HEIDENHAIN AG, Germany

　　◇ Rod seals NOK company in Japan

　　◇ Sealed ring NOK company in Japan

　　◇Cylinder sealing ring NOK company in Japan

　　◇Dustproof ring NOK company in Japan

　　◇Direction belt NOK company in Japan

　　◇Servo motor Estun

　　◇Servo drive Estun

12. other standard configuration of machine tool

　　◇Ball screw for X-axis drive

　　◇4 backgauge stop claws

　　◇1 set of foot switch

　　◇4 anchor bolts

　　◇4 pads

　　◇1 set of instructions for use

13. the main technical parameters of the machine tool

WC67Y Digital display bending machine
model	Nominal force	Working table length	Column spacing	Throat	Cylinder stroke	Max Opening height	Slider speed			Main motor power	Dimensions	Machine weight
	Nominal force	Working table length	Column spacing	Throat	Cylinder stroke	Max Opening height	Hurry down	Gongjin	Return trip	Main motor power	Dimensions	Machine weight
	KN	mm	mm	mm	mm	mm	mm/s	mm/s	mm/s	KW	mm	kg
WC67Y-40/2000	400	2000	1550	250	120	325	70	9.5	80	4	2150×1185×1950	2600
WC67Y-40/2500	400	2500	2050	250	120	325	70	9.5	80	4	2650×1185×1950	3000
WC67Y-63/2500	630	2500	2050	250	120	330	80	12	100	5.5	3450×1230×2180	4200
WC67Y-63/3200	630	3200	2600	250	120	330	100	12	100	5.5	3350×1230×2220	5100
WC67Y-80/2500	800	2500	2050	320	120	370	80	10.5	80	7.5	2650×1325×2290	5800
WC67Y-80/3200	800	3200	2600	320	120	370	80	10.5	80	7.5	3350×1325×2350	6100
WC67Y-100/2500	1000	2500	2050	320	120	380	80	10	70	7.5	3350×1350×2350	6000
WC67Y-100/3200	1000	3200	2600	320	120	380	80	10	70	7.5	3350×1350×2420	6600
WC67Y-100/4000	1000	4000	3200	320	120	380	100	10	70	7.5	4150×1390×2510	8100
WC67Y-125/3200	1000	3200	2600	320	120	380	100	10	70	7.5	3350×1350×2420	7000
WC67Y-125/4000	1000	4000	3200	320	120	380	100	10	70	7.5	4150×1390×2510	8500
WC67Y-160/3200	1600	3200	2600	320	180	450	100	8	80	11	3350×1590×2560	9500
WC67Y-160/4000	1600	4000	3200	320	180	450	100	8	80	11	4150×1590×2560	11200
WC67Y-200/3200	2000	3200	2600	320	200	470	90	8	100	15	3370×1740×2870	12700
WC67Y-200/4000	2000	4000	3200	320	200	470	90	8	100	15	4170×1750×2920	15300
WC67Y-250/3200	2500	3200	2600	400	250	530	70	8	50	18.5	3440×1840×3040	15700
WC67Y-250/4000	2500	4000	3200	400	250	530	70	8	50	18.5	4240×1900×3110	18500
WC67Y-300/3200	3000	3200	2600	400	250	560	60	9	65	22	3300×2060×3120	19400
WC67Y-300/4000	3000	4000	3200	400	250	560	60	9	65	22	4210×2135×3320	21700
WC67Y-300/6000	3000	6000	4700	400	250	560	60	9	65	22	6050×2250×4205	29600
WC67Y-400/4000	4000	4000	3100	400	300	640	60	8	60	30	4210×2280×3870	30000
WC67Y-400/6000	4000	6000	4700	400	300	640	60	8	60	30	6050×2335×4635	34500
WC67Y-500/4000	5000	4000	3100	500	300	640	70	8	70	37	4050×2445×4320	31800
WC67Y-500/6000	5000	6000	4700	500	300	640	70	8	70	37	6050×2445×4690	43200
WC67Y-600/6000	6000	6000	4700	500	300	650	70	8	70	45	6050×2680×5700	53500